PassFire Burn Pan: Built for Real-World Fire Training

When it comes to safety, theory only goes so far. The real test of any emergency preparedness program is how people perform under pressure. For fire safety, that means having the knowledge, confidence, and muscle memory to operate a fire extinguisher in the heat of the moment — literally. That’s why the PassFire Burn Pan was designed: to offer a practical, real-world solution for hands-on fire extinguisher training in virtually any setting. Whether you’re an EHS professional, fire department trainer, or business owner concerned with OSHA compliance, this tool bridges the gap between training and readiness.

Designed by Firefighters, for Everyone

The PassFire Burn Pan was developed by active and retired firefighters who understood a critical truth: many workplaces either skipped fire extinguisher training entirely or offered only theoretical instruction. But fighting a fire, even a small one, requires more than knowing which extinguisher to use. It takes poise, technique, and split-second decision-making.

To meet that challenge, the PassFire team created a propane-fueled live fire training system that was simple to operate, durable in construction, and highly portable. The result is a stainless steel, self-contained training pan that delivers consistent flame, fast ignition, and easy cleanup.

Key Features That Make a Difference

The PassFire Burn Pan is a case study in functional design. Every feature exists to make real-world training safe, efficient, and effective:

• Stainless Steel Construction: Built to withstand repeated heat exposure without corroding or warping. Ideal for daily or occasional use.

• 25” x 25” Training Surface: Large enough for realistic fire size but compact enough for setup on sidewalks, parking lots, and training yards.

• Quick-Connect Propane Hookups: Connects to standard propane cylinders with ease. No complicated installation.

• Drain Plug and Water-Filled Pan: Allows water to absorb heat and prevent pan damage while simulating Class B fire scenarios.

• Stable Legs for Any Surface: Can be safely used on concrete, gravel, or grass.

• Manual Control: Instructors can manually ignite and extinguish the flame, maintaining full control during training sessions.

Built for OSHA Compliance and More

According to OSHA 29 CFR 1910.157(g), any employer who expects employees to use fire extinguishers must provide hands-on fire extinguisher training. The PassFire Burn Pan is specifically built to help companies meet this requirement. It allows employees to practice the PASS technique (Pull, Aim, Squeeze, Sweep) on a real flame without exposing them to unnecessary risk.

Live fire training, when done safely, increases confidence, reinforces proper technique, and reduces panic during actual emergencies. For OSHA compliance, this isn’t just a best practice — it’s a requirement.

Proven in the Field

Since 2004, thousands of PassFire units have been deployed by:

• Fire departments

• Military bases

• Universities and schools

• Utility providers

• Industrial manufacturers

• Municipal governments

• Corporate safety teams

The versatility of the PassFire system makes it a staple in both rural and urban safety training programs. Whether it’s a monthly drill at a logistics center or an annual safety day for city workers, the pan is ready to go where your team needs it.

Simplicity Is Its Strength

While some training systems rely on electronics, sensors, or proprietary extinguishers, the PassFire Burn Pan keeps it simple. That’s intentional. Here’s why that matters:

• Fewer Parts = Fewer Failures: No batteries, electronics, or charging systems to worry about.

• Universal Extinguisher Compatibility: Works with ABC dry chemical, water, or CO2 extinguishers.

• Minimal Maintenance: Hose off and store — it’s that easy.

• Easy Transport: One person can move and set it up without a dolly or cart.

This simplicity also makes it ideal for trainers who need to move between multiple worksites or conduct training for different clients.

Realism Without the Mess

Many people assume that live fire training is messy or unsafe. The PassFire Burn Pan proves otherwise. Using propane and a water tray system, the unit delivers authentic flame while remaining clean-burning and easy to reset between trainees. There’s no smoke, ash, or chemical residue. Instructors can extinguish flames between rounds or allow them to self-extinguish under trainee operation. That makes back-to-back training sessions fast, safe, and realistic.

Applications Across Industries

While originally designed with firefighters in mind, the PassFire Burn Pan has found use across a wide range of industries and settings:

• Construction: Train field workers on jobsite extinguisher use.

• Manufacturing: Reinforce protocols around combustible materials.

• Education: Demonstrate extinguisher use to teachers and students.

• Public Safety: Equip municipal workers and emergency response teams.

• Aviation: Support FAA training programs at regional airports.

• Utilities: Train linemen and field techs on incipient fire control.

No matter your sector, if your people might need to use a fire extinguisher, the PassFire Burn Pan can help ensure they’re ready.

What Makes It Different From Other Burn Pans

Unlike digital trainers or proprietary systems that require vendor-specific components, the PassFire Burn Pan is built for autonomy. Trainers don’t have to buy special extinguishers or recharge kits. They can use what they already have.

And while other live-fire systems may cost $8,000 to $15,000, the PassFire retails around $3,999, making it one of the most affordable OSHA-compliant training pans available in the U.S.

It’s also manufactured in the United States, designed by first responders, and supported by a company that understands both budget constraints and training needs.

How to Incorporate It Into Your Safety Program

Here are a few ways you can immediately integrate the PassFire Burn Pan into your training plan:

1. Quarterly Fire Drills: Add a live-fire extinguisher demo after your evacuation practice.

2. New Hire Orientation: Include hands-on training as part of onboarding for operations staff.

3. Annual Safety Days: Set up a PassFire station as a rotating training booth.

4. Third-Party Safety Contracts: If you conduct training for clients, bring the burn pan with you.

Make sure you track attendance and provide certificates to document compliance. Most companies also photograph or video sessions as part of audit readiness.

The ROI of Practical Training

Let’s face it: emergencies are stressful. If the first time someone handles an extinguisher is during a real fire, their chances of acting correctly drop significantly.

By contrast, hands-on training:

• Improves decision-making

• Builds speed and confidence

• Reduces risk of injury or damage

• Boosts morale and safety culture

The cost of one PassFire Burn Pan can be offset by the prevention of a single small fire becoming a disaster.

Testimonials From the Field

• “We used to do extinguisher demos with burn barrels. The PassFire is safer, cleaner, and way easier to use.” — Municipal Trainer, Ohio

• “It’s the simplest setup we’ve ever used. I can train 40 people in an afternoon with no reset issues.” — EHS Manager, Texas

• “Best investment we made for our safety program this year.” — Safety Consultant, California

Final Thoughts: A Tool That Makes Training Real

The PassFire Burn Pan isn’t just a piece of equipment — it’s a training solution. It transforms theoretical fire safety programs into actionable readiness. Affordable, rugged, and easy to use, it empowers teams to respond with confidence when seconds count.

If your safety program requires fire extinguisher training — and it should — the PassFire Burn Pan is the practical, proven, and OSHA-aligned tool to do it right.